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Industrial Furnace
Box Type Furnace
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Tilt |
Material Loading Capacity | 300 Kg |
Max Temperature | 500-1000 degree Celsius |
Voltage | 315 V |
Automation Grade | Automatic |
Brand | Thorson |
Country of Origin | Made in India |
Temperature Range | 1700 Degree C |
Phase | Three Phase |
Features:
- Furnace handles many applications
- Available in Electric, Oil and Gas Fired Heating System
- Compact size is ideal for work.
- Outer casing with suitable size Mild Steel Plate and Suitable Sections
- Ceramic insulation module /Vacuum foam board insulation.
- High velocity re-circulating fan
- Separate freestanding control panel with disconnect switch
- PID and Safety Temperature instrument
Continuous Roller Hearth Annealing Furnace
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Tilt |
Voltage | 420 V |
Automation Grade | Automatic |
Country of Origin | Made in India |
Material Loading Capacity | 2000 kg |
Material | SS |
Frequency | 50 Hz |
Phase | Three Phase |
Features:
- Available In Electric/Oil/Gas Heating System
- Complete, systems ready for operation
- Low operating costs and long component life
- Easy and safe operation and process repeatability
- Increased productivity
- Convenient access to controls and maintenance items
- Easy loading and unloading
- Inherent Design Features
- Robust quality construction which given the consistence result & long life to furnace.
- All Heating Solution provide by Electrical Firing / GAS, Oil Fired Burner as per customer's requirement.
- Safety features with interlock switches, which run the furnace accident free & long life Thyristorised Control panel with fine control, Increase the Heating Element life & also reduce the running cost of furnace.
- Exterior Temperature always within safe limit.
- Four Wall heating for even temperature distribution.
Bogie Hearth Furnace
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Fix |
Voltage | 420 V |
Automation Grade | Automatic |
Brand | Thorson |
Country of Origin | Made in India |
Temperature Range | 1250 Degree C |
Phase | Three Phase |
Material | SS |
Frequency | 50 Hz |
Material Loading Capacity | 500 kg |
Innovative car bottom furnace design. Advanced, lightweight modular construction utilizing ceramic fiber modules to achieve large-scale economies in a number of important areas. Furnace consists of a helically coiled, high-temperature alloy heating element vacuum-formed directly into a lightweight ceramic fiber insulation. Low thermal conductivity allows use of thinner walls; the reduced mass requires much less power to bring the furnace up to temperature. In fact, the car bottom saves up to 30% of the energy required by conventional brick-lined car bottom furnaces. Another advantage is exceptionally fast temperature response. The movable trolley can go to room temperature in less time than a brick-lined furnace can go from idle to working temperature.
Features:
- Provide in Electrical Fired & Gas or Diesel Fired facilities
- High wire speeds
- Low capital cost
- State-of-the-Art Combustion & Control
- Solidly Built for a Long Life
Bogie Hearth Furnace
Melting Material | Iron |
Power Source | Electric |
Type Of Furnace | Fix |
Voltage | 420 V |
Automation Grade | Automatic |
Brand | Thorson |
Country of Origin | Made in India |
Power | 200 kW |
Temperature Range | 1000-2000 degree Celsius |
Frequency | 50 Hz |
Material Loading Capacity | 150 kg |
A Wide range of Bogie Hearth Furnace electrically heated or gas-fired front loading ovens including walk-in, truck, car bottom and draw ovens. Our oven is a good choice for wet paint curing applications where tighter temperature tolerances or quicker heat-up times are required. Oven can be either Electric or Gas Fired.In addition to powder curing applications the Oven line is ideal for the following applications:
Applications:
- Aging
- Baking
- Curing
- Drying
- Preheating
- Stress Relieving
- Curing
- Metal Finishing
Features & Benefits:
- High capacity re-circulation blower for outstanding uniformity
- Baffle systems configured to insure a uniform heat pattern around the periphery of the workspace
- Heavy duty exterior
- Fresh incoming air is introduced into the fan to assure mixing
- Easy-loading chamber
- Thyristor Power Controller for electrically heated units
- Modulating gas-fired burner system including position proportioning controller.
- Humidity Control System
Rotating Brazing Induction Furnace
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Tilt |
Voltage | 415 V |
Automation Grade | Automatic |
Brand | Thorson |
Country of Origin | Made in India |
Efficiency | 98% |
Rotor Diameter | 130 mm |
Phase | 3 Phase |
Power | 20 kW |
Material Loading Capacity | 400 kg |
Features:
- Small & Rigid induction machine.
- Timer available for automatic power Cut off for saving the power.
- Easy to operate
Major Advantages & Benefits:
- Saving more than 15 Rs. saving as compare to Gas Brazing per Rotor.
- Less Brazing Rod used as compare to Gas Brazing.
- Required Less Space as compare to other machine
- Uniform Heating.
- Better Heating Quality.
- Provide Clean Working Environment.
- Require Less Space & Less Manpower.
- Save Production Time
U'' Bend Annealing Furnace For SS Pipes
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Tilt |
Voltage | 415 V |
Automation Grade | Automatic |
Country of Origin | Made in India |
Output Voltage | 60 V |
Temp Control | +/- 10 Degree C |
Current | 2500 Amp |
Input Voltage | 380 V |
Center Distance of Pipe | 300 mm |
Frequency | 50 Hz |
Material Loading Capacity | 700 kg |
Heat exchanger and other application ‘U’ Pipe used for same, after construction of ERW or seamless tube go for U bend of tube as per required size. Due to the manufacturing process of U bend SS Pipe, Hardness will be increase at “U’ Bend Portion & disturb the tube structure. ‘U” Bend Annealing which is referred to as solution heat treatment not only recrystallises the structure but dissolves carbide back into the austenite.
Features:
- Step down transformer
- Clamping Arrangement for pipe with Mechanical Structure.
- Close loop temperature control system with non contact type temp Pyrometer.
Bright Annealing Atmospheric Heating Furnace
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Tilt |
Voltage | 380V |
Automation Grade | Automatic |
Brand | Thorson |
Country of Origin | Made in India |
Material | Mild Steel |
Frequency | 50 Hz |
Material Loading Capacity | 1500 kg |
Tube, Pipe or Brazing Annealing Furnace This kind of annealing furnace is the continuous type, it can anneal the low carbon wire, the stainless steel wire after drawn directly, don’t need to coil the wire to anneal. It can save the operate time and easy to control and operate.
We use a proven technology in the engineering and building of our continuous wire annealing furnace. Our nozzle-mix burners are fired in a staggered pattern under a heavy walled steel pan producing exceptional temperature uniformity. Pan life is maximized by using conservative heat flux engineering and high quality materials. Other performance improving technologies include Thorson’s new lip design which minimizes warping of the pan.
We use a proven technology in the engineering and building of our continuous wire annealing furnace. Our nozzle-mix burners are fired in a staggered pattern under a heavy walled steel pan producing exceptional temperature uniformity. Pan life is maximized by using conservative heat flux engineering and high quality materials. Other performance improving technologies include Thorson’s new lip design which minimizes warping of the pan.
Features:
- Provide in Electrical Fired & Gas or Diesel Fired facilities
- High wire speeds
- Low capital cost
- State-of-the-Art Combustion & Control
- Solidly Built for a Long Life
Heating Furnace
Melting Material | Aluminium |
Power Source | Electric |
Type Of Furnace | Fix |
Voltage | 420 V |
Automation Grade | Automatic |
Country of Origin | Made in India |
Temperature Range | 1000-1500 Degree C |
Body Material | MS |
Surface Treatment | Color Coated |
Frequency | 50/60Hz |
Brand | Thorson |
Machine Pricing | 100000.00 to 3000000.00 Rs. |
Material Loading Capacity | 370 Kg |
Features:
- Commendable functionality
- Longer service life
- Impeccable resistance to corrosion
Annealing Furnaces for Steel Industry
Melting Material | Aluminium |
Power Source | Electric |
Type Of Furnace | Tilt |
Voltage | 415 V |
Automation Grade | Automatic |
Country of Origin | Made in India |
Center Distance of Pipe | 1300 mm |
Usage | Steel Industry |
Pipe Outer Diameter | 50 mm |
Pipe Thickness | 3.5 mm |
Material Loading Capacity | 1020 Kg |
Features:
- Close loop temperature control system with non contact type temperature pyrometer
Bell Type Furnace
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Tilt |
Material Loading Capacity | 1200 kg |
Max Temperature | 2500 Degree C |
Voltage | 315 V |
Automation Grade | Automatic |
Brand | Thorson |
Country of Origin | Made in India |
Usage | Industrial |
Frequency | 50 Hz |
Phase | 3 Phase |
The applications range up to 1250°C, with endothermic, exothermic, or nitrogen atmospheres. This furnace enables you to handle various heat treatment applications efficiently and economically. This Furnace is differ from shuttle kiln type furnace . Bell is Vertical lifting and lowering type with good sealing.Lifting and Lowering is by electro mechanical system with Gear motor and counter balance system..
Material is loaded on car hearth. Material Charging and discharging by manually systems . Furnace Temperature control automatically by Temperature Programmer , PID Temperature Controller.
Car Bell Type Furnace is suitable in operation , loading , unloading and proper sealing and energy efficient compare to shuttle kiln furnace.
Features / Benefits:
- Available In Electric/Oil/Gas Heating System
- Low watt-density elements for long life
- Easy-loading chamber
- Complete, pre-wired free standing control panel with disconnect switch
- Ceramic fiber block insulation reduces power consumption and boosts your productivity and efficiency with faster thermal cycling and reduced heat loss
- Guide posts to ensure proper alignment of heating bell on base
Gas Fire Furnace
Melting Material | Iron |
Power Source | Electric |
Type Of Furnace | Fix |
Voltage | 420 V |
Automation Grade | Automatic |
Brand | Thorson |
Country of Origin | Made in India |
Body Material | MS |
Power | 50-200 kW |
Working Temperature Range | 100 Degree C-2500 Degree C |
Material Loading Capacity | 550 Kg |
Features:
- High resistance to corrosion
- Superior functional life
- Commendable performance
Wired Annealing Furnace
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Tilt |
Voltage | 240-440 V |
Automation Grade | Automatic |
Country of Origin | Made in India |
Phase | Three Phase |
Frequency | 50/60Hz |
Temperature Range | 500-1000 Degree C |
Material Loading Capacity | 1400 kg |
This kind of annealing furnace is the continuous type, it can anneal the low carbon wire, the stainless steel wire after drawn directly, don’t need to coil the wire to anneal. It can save the operate time and easy to control and operate.
We use a proven technology in the engineering and building of our continuous wire annealing furnace. Our nozzle-mix burners are fired in a staggered pattern under a heavy walled steel pan producing exceptional temperature uniformity. Pan life is maximized by using conservative heat flux engineering and high quality materials. Other performance improving technologies include Thorson’s new lip design which minimizes warping of the pan.
We use a proven technology in the engineering and building of our continuous wire annealing furnace. Our nozzle-mix burners are fired in a staggered pattern under a heavy walled steel pan producing exceptional temperature uniformity. Pan life is maximized by using conservative heat flux engineering and high quality materials. Other performance improving technologies include Thorson’s new lip design which minimizes warping of the pan.
Features:
- Provide in Electrical Fired & Gas or Diesel Fired facilities
- High wire speeds
- Low capital cost
- State-of-the-Art Combustion & Control
- Solidly Built for a Long Life
In Line Black Annealing Induction Furnace for SS Pipe
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Tilt |
Voltage | 415 V |
Automation Grade | Automatic |
Country of Origin | Made in India |
Efficiency | 98 % |
Frequency | 50 Hz |
Material | MS |
Material Loading Capacity | 1600 kg |
Special Products for Tube Industries:
- Market demand for better quality finish has forced both the tube producers and equipment suppliers to look for better way of Annealing stainless steel tube Induction Heating is now accepted technology for any high speed processing line or lines requiring compact heating combined with rapid response. Examples of this technology adoption is seam and full body annealing of Stainless steel tube, Carbon steel tube, temper lines of pipes, steel bar & wire copper tube annealing, steel strip coating both metallic and organic. All of these areas have one common denominator – they are continuous and is the use of high speed induction heating technology that has made this possible.
In Line & Off Line Annealing for S.S & Copper Tube
- Austenite stainless steel is not hardenable but like most metal suffers from work hardening both during the manufacture of the tube and during later processes. Annealing which is referred to as solution heat treatment not only recrystallises the structure but dissolves carbide back into the austenite. Although temperature can be altered according to the time at temperature and with Induction heating this can be closely controlled. Special features of In line & Off line Induction Tube Annealing as follow.
- Special Water or Air Quenching arrangement as per customer meet
- Automatic Data Saving or Data Logger print out system
- Close loop temperature control system with non contact type temp. pyrometer
- Special heating work coil
- Matching transformer & tank capacitor box
- High frequency solid state IGBT base power unit
Rotary Hearth Furnace
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Tilt |
Voltage | 440 V |
Automation Grade | Automatic |
Country of Origin | Made in India |
Temperature Range | 1250 Degree C |
Material Loading Capacity | 600 kg |
Frequency | 50 Hz |
Material | Mild Steel |
Phase | Three Phase |
A wide range of electrically heated, oil or gas-fired rotary hearth furnaces that are suitable for continuously hardening such parts as gears requiring press quenching, or pre-heating copper, brass, and bronze slugs and billets prior to forging or impact Extrusion. It can be also used for Shell Baking in Investment Casting.
Features & Benefits:
- Variable speed.
- Fabricated continuously welded and reinforced steel shell.
- Single ended recuperative radiant tubes on gas-fired version
- Low watt-density rod over bend elements with round cross-section for excellent long-term stability with minimal resistance change on 1250°C electrically heated version.
- The elements are mounted vertically around the outer wall of the furnace.
- PID and Safety temperature instrument
- Alloy or silicon carbide hearth plates depending type of furnace and temperature
- Pneumatically operated door
Stacker Hearth Furnace
Melting Material | Copper |
Power Source | Electric |
Type Of Furnace | Tilt |
Voltage | 320 V |
Automation Grade | Automatic |
Country of Origin | Made in India |
Frequency | 50 Hz |
Material | MS and SS |
Material Loading Capacity | 1400 kg |
- Alloy welded muffle
- Alloy quench chute with powered exhaust and quenchant curtain
- Lightweight molded ceramic fiber insulation with embedded resistance heating elements
- Combustible atmosphere system for safe operation of equipment with combustible process atmospheres
- Pre-wired free-standing control enclosure with interlocking fused disconnect
- SCR power control
- Excess temperature protection
Benefits:
- Low Power Cost – no heat is wasted re-heating trays or conveyor belts; only work is heated
- Uniform Results – automatic operation, uniform temperature and optional quench controls ensure identical heat treatment of each piece
- Fully Adjustable – complete control of time and temperature is easily obtained
- Production Design – rugged construction is used throughout to ensure trouble-free service