Industrial Furnace

Product Details:

This kind of annealing furnace is the continuous type, it can anneal the low carbon wire, the stainless steel wire after drawn directly, don’t need to coil the wire to anneal. It can save the operate time and easy to control and operate.

We use a proven technology in the engineering and building of our continuous wire annealing furnace. Our nozzle-mix burners are fired in a staggered pattern under a heavy walled steel pan producing exceptional temperature uniformity. Pan life is maximized by using conservative heat flux engineering and high quality materials. Other performance improving technologies include Thorson’s new lip design which minimizes warping of the pan.

We use a proven technology in the engineering and building of our continuous wire annealing furnace. Our nozzle-mix burners are fired in a staggered pattern under a heavy walled steel pan producing exceptional temperature uniformity. Pan life is maximized by using conservative heat flux engineering and high quality materials. Other performance improving technologies include Thorson’s new lip design which minimizes warping of the pan.

Features:

• Provide in Electrical Fired & Gas or Diesel Fired facilities
• High wire speeds
• Low capital cost
• State-of-the-Art Combustion & Control
• Solidly Built for a Long Life

Product Details:

_{Special Products for Tube Industries:}

• Market demand for better quality finish has forced both the tube producers and equipment suppliers to look for better way of Annealing stainless steel tube Induction Heating is now accepted technology for any high speed processing line or lines requiring compact heating combined with rapid response. Examples of this technology adoption is seam and full body annealing of Stainless steel tube, Carbon steel tube, temper lines of pipes, steel bar & wire copper tube annealing, steel strip coating both metallic and organic. All of these areas have one common denominator – they are continuous and is the use of high speed induction heating technology that has made this possible.

_{In Line & Off Line Annealing for S.S & Copper Tube:}

• Austenite stainless steel is not hardenable but like most metal suffers from work hardening both during the manufacture of the tube and during later processes. Annealing which is referred to as solution heat treatment not only recrystallises the structure but dissolves carbide back into the austenite. Annealing temperature range from 1040 to 1150C although temperature can be altered according to the time at temperature and with Induction heating this can be closely controlled. Special features of In line & Off line Induction Tube Annealing as follow.
• Special Water or Air Quenching arrangement as per customer meet
• Automatic Data Saving or Data Logger print out system
• Close loop temperature control system with non contact type temp. pyrometer
• Special heating work coil
• Matching transformer & tank capacitor box
• High frequency solid state IGBT base power unit

Product Details:

A wide range of electrically heated, oil or gas-fired rotary hearth furnaces that are suitable for continuously hardening such parts as gears requiring press quenching, or pre-heating copper, brass, and bronze slugs and billets prior to forging or impact Extrusion. It can be also used for Shell Baking in Investment Casting.

Features & Benefits:

• Variable speed.
• Fabricated continuously welded and reinforced steel shell.
• Single ended recuperative radiant tubes on gas-fired version
• Low watt-density rod over bend elements with round cross-section for excellent long-term stability with minimal resistance change on 1250°C electrically heated version.
• The elements are mounted vertically around the outer wall of the furnace.
• PID and Safety temperature instrument
• Alloy or silicon carbide hearth plates depending type of furnace and temperature
• Pneumatically operated door

Product Details:

Thorson Bell Furnaces give you flexible, efficient performance in a variety of heat-treating applications. The fast heating rate, heavy load capacity, and reliable operation help you achieve fast turnaround and high productivity. The furnace is very simple and economical to operate, and is available in a wide range of sizes.
The applications range up to 1250°C, with endothermic, exothermic, or nitrogen atmospheres. This furnace enables you to handle various heat treatment applications efficiently and economically. This Furnace is differ from shuttle kiln type furnace . Bell is Vertical lifting and lowering type with good sealing.Lifting and Lowering is by electro mechanical system with Gear motor and counter balance system..

Material is loaded on car hearth. Material Charging and discharging by manually systems . Furnace Temperature control automatically by Temperature Programmer , PID Temperature Controller.

Car Bell Type Furnace is suitable in operation , loading , unloading and proper sealing and energy efficient compare to shuttle kiln furnace.

Features / Benefits:

• Available In Electric/Oil/Gas Heating System
• Low watt-density elements for long life
• Easy-loading chamber
• Complete, pre-wired free standing control panel with disconnect switch
• Ceramic fiber block insulation reduces power consumption and boosts your productivity and efficiency with faster thermal cycling and reduced heat loss
• Guide posts to ensure proper alignment of heating bell on base

Product Details:

Heat exchanger and other application ‘U’ Pipe used for same, after construction of ERW or seamless tube go for U bend of tube as per required size. Due to the manufacturing process of U bend SS Pipe, Hardness will be increase at “U’ Bend Portion & disturb the tube structure. ‘U” Bend Annealing which is referred to as solution heat treatment not only recrystallises the structure but dissolves carbide back into the austenite.

Features:

• Step down transformer
• Clamping Arrangement for pipe with Mechanical Structure.
• Close loop temperature control system with non contact type temp Pyrometer.

Product Details:

Innovative car bottom furnace design. Advanced, lightweight modular construction utilizing ceramic fiber modules to achieve large-scale economies in a number of important areas. Furnace consists of a helically coiled, high-temperature alloy heating element vacuum-formed directly into a lightweight ceramic fiber insulation. Low thermal conductivity allows use of thinner walls; the reduced mass requires much less power to bring the furnace up to temperature. In fact, the car bottom saves up to 30% of the energy required by conventional brick-lined car bottom furnaces. Another advantage is exceptionally fast temperature response. The movable trolley can go to room temperature in less time than a brick-lined furnace can go from idle to working temperature.

Features:

• Provide in Electrical Fired & Gas or Diesel Fired facilities
• High wire speeds
• Low capital cost
• State-of-the-Art Combustion & Control
• Solidly Built for a Long Life

Product Details:

providing innovative solution of Induction Heating, we add new feather in his product range specially for the Pump Manufacturer,introduce Rotor Brazing Induction Furnace for Submersible Pump Rotor.

Features:

• Small & Rigid induction machine.
• Timer available for automatic power Cut off for saving the power.
• Easy to operate

Major Advantages & Benefits:

• Saving more than 15 Rs. saving as compare to Gas Brazing per Rotor.
• Less Brazing Rod used as compare to Gas Brazing.
• Required Less Space as compare to other machine
• Uniform Heating.
• Better Heating Quality.
• Provide Clean Working Environment.
• Require Less Space & Less Manpower.
• Save Production Time

Product Details:

Crucible/pot melting furnaces deliver low fuel costs, superior fuel efficiency, land extremely close temperature control. Gas-fired crucible/pot melting furnaces are ideal for melt-and-hold at the casting station or to charge into holding furnaces for die, permanent mold, or sand casting of aluminum, zinc, and other non-ferrous metals.

Features:

• Long-flame, nozzle-mix burner
• Self-contained, low-pressure combustion air blower.
• Interchangeable with crucible or pot
• Flame safety supervision standard
• Simplified operation
• Special sizes available

Key Benefits:

• Less fuel consumption
• Exceptional thermal efficiency
• Fast, easy installation
• Minimum floor space
• No energy waste during non-productive hours-can be emptied and turned off
• Less scrap and less melt loss due to minimizing of temperature overshoot

Product Details:

The rapid, uniform heating of the Box Type Furnace has been proven in hundreds of installations. Available in either electric powered or gas-fired models, it is very productive as the cycle time is minimized by the rapid heating capability, very heavy, dense loads can be uniformly treated, maximizing your throughput in a very compact, efficient package. The work is brought rapidly to temperature by the unique recirculating convection heating system through air circulation fan and air guide cylinder, baffle that forces pressurized air through the load at high velocity. Temperature uniformity is typically ±5°C or better.

Features:

• Furnace handles many applications
• Available in Electric, Oil and Gas Fired Heating System
• Compact size is ideal for work.
• Outer casing with suitable size Mild Steel Plate and Suitable Sections
• Ceramic insulation module /Vacuum foam board insulation.
• High velocity re-circulating fan
• Separate freestanding control panel with disconnect switch
• PID and Safety Temperature instrument

Product Details:

_{Special Products for Tube Industries:}

• Market demand for better quality finish has forced both the tube producers and equipment suppliers to look for better way of Annealing stainless steel tube Induction Heating is now accepted technology for any high speed processing line or lines requiring compact heating combined with rapid response. Examples of this technology adoption is seam and full body annealing of Stainless steel tube, Carbon steel tube, temper lines of pipes, steel bar & wire copper tube annealing, steel strip coating both metallic and organic. All of these areas have one common denominator – they are continuous and is the use of high speed induction heating technology that has made this possible.

_{In Line & Off Line Annealing for S.S & Copper Tube}

• Austenite stainless steel is not hardenable but like most metal suffers from work hardening both during the manufacture of the tube and during later processes. Annealing which is referred to as solution heat treatment not only recrystallises the structure but dissolves carbide back into the austenite. Although temperature can be altered according to the time at temperature and with Induction heating this can be closely controlled. Special features of In line & Off line Induction Tube Annealing as follow.
• Special Water or Air Quenching arrangement as per customer meet
• Automatic Data Saving or Data Logger print out system
• Close loop temperature control system with non contact type temp. pyrometer
• Special heating work coil
• Matching transformer & tank capacitor box
• High frequency solid state IGBT base power unit

Product Details:

Features:

• Alloy welded muffle
• Alloy quench chute with powered exhaust and quenchant curtain
• Lightweight molded ceramic fiber insulation with embedded resistance heating elements
• Combustible atmosphere system for safe operation of equipment with combustible process atmospheres
• Pre-wired free-standing control enclosure with interlocking fused disconnect
• SCR power control
• Excess temperature protection

Benefits:

• Low Power Cost – no heat is wasted re-heating trays or conveyor belts; only work is heated
• Uniform Results – automatic operation, uniform temperature and optional quench controls ensure identical heat treatment of each piece
• Fully Adjustable – complete control of time and temperature is easily obtained
• Production Design – rugged construction is used throughout to ensure trouble-free service

Product Details:

Roller Hearth Furnaces combine the latest technology in process controls, atmosphere systems, and material handling to give you a complete cost-efficient means of heat processing in many different applications. Roller hearth furnaces are available in either electric powered, oil or gas-fired models. All models can be supplied with refractory brick insulation or lightweight ceramic fiber insulation lightweight ceramic fiber insulation that can significantly reduce heating costs. Its low thermal mass allows faster heating during start up and more rapid cooling upon shut down, helping you to optimize your operation. Roller hearth furnaces accommodate a variety of atmospheres depending on your application. Specializes in comprehensive systems that use the latest computer-aided technology to monitor and control critical system functions.

Features:

• Available In Electric/Oil/Gas Heating System
• Complete, systems ready for operation
• Low operating costs and long component life
• Easy and safe operation and process repeatability
• Increased productivity
• Convenient access to controls and maintenance items
• Easy loading and unloading
• Inherent Design Features
• Robust quality construction which given the consistence result & long life to furnace.
• All Heating Solution provide by Electrical Firing / GAS, Oil Fired Burner as per customer's requirement.
• Safety features with interlock switches, which run the furnace accident free & long life Thyristorised Control panel with fine control, Increase the Heating Element life & also reduce the running cost of furnace.
• Exterior Temperature always within safe limit.
• Four Wall heating for even temperature distribution.

Product Details:

Tube, Pipe or Brazing Annealing Furnace This kind of annealing furnace is the continuous type, it can anneal the low carbon wire, the stainless steel wire after drawn directly, don’t need to coil the wire to anneal. It can save the operate time and easy to control and operate.

We use a proven technology in the engineering and building of our continuous wire annealing furnace. Our nozzle-mix burners are fired in a staggered pattern under a heavy walled steel pan producing exceptional temperature uniformity. Pan life is maximized by using conservative heat flux engineering and high quality materials. Other performance improving technologies include Thorson’s new lip design which minimizes warping of the pan.

We use a proven technology in the engineering and building of our continuous wire annealing furnace. Our nozzle-mix burners are fired in a staggered pattern under a heavy walled steel pan producing exceptional temperature uniformity. Pan life is maximized by using conservative heat flux engineering and high quality materials. Other performance improving technologies include Thorson’s new lip design which minimizes warping of the pan.

Features:

• Provide in Electrical Fired & Gas or Diesel Fired facilities
• High wire speeds
• Low capital cost
• State-of-the-Art Combustion & Control
• Solidly Built for a Long Life